Industrial Software · Wisconsin

# Machine Monitoring & OEE Dashboards

See every machine live: run, idle and down time, cycle counts, OEE and the reasons behind downtime, on shop-floor TVs and managers’ phones.

Also searched as: machine monitoring software · OEE dashboard · production monitoring · downtime tracking software

- **Starting at:** $2,000

- **Typical timeline:** 1–2 weeks

- **Service area:** Wisconsin & nationwide

- **Response:** Within one business day

## Try it live

[Fox River FabricationPlant floor boardClick a machine to see why it stopped and when its bearing will need attention.Try it live →](https://wisconsintechsolutions.com/demos/plant-floor-board/)[Great Lakes BottlingCamera quality checksA camera checks every bottle on the line and kicks out the bad ones in real time.Try it live →](https://wisconsintechsolutions.com/demos/ai-vision-inspection/)

## Machine Monitoring & OEE Dashboards for Wisconsin businesses

Machine Monitoring & OEE Dashboards from Wisconsin Tech Solutions: See every machine live: run, idle and down time, cycle counts, OEE and the reasons behind downtime, on shop-floor TVs and managers’ phones. We work with businesses throughout Wisconsin, including Milwaukee, Madison, Green Bay, Appleton, Kenosha, Eau Claire, La Crosse, Wausau and the Northwoods. Pricing typically starts at $2,000, and most projects take 1–2 weeks.

### What's included

- Machine data collection (PLC, sensors or gateways)
- Live status boards and OEE
- Downtime reason capture by operators
- Shift and daily reports
- Alerts for stoppages

What this can look like

A Neenah converter discovers that changeovers, not breakdowns, cost the most time and cuts them with better scheduling.

Illustrative example of a typical project.

## Who it's for

Manufacturers, fabricators, food and beverage processors, industrial distributors, automation integrators and engineering teams.

### Popular with

- [Manufacturers](https://wisconsintechsolutions.com/industries/manufacturing/)
- [Automation & Robotics Integrators](https://wisconsintechsolutions.com/industries/automation-robotics/)

## How it works

1. **Walk the floor:** We see the process in person and talk with operators, leads and managers.
2. **Map the data:** We find where data lives today: PLCs, machines, ERP, spreadsheets and paper.
3. **Build in phases:** Start with one line or cell, prove the value, then scale across the plant.
4. **Support every shift:** Training, documentation and support that work for first, second and third shift.

## Machine Monitoring & OEE Dashboards pricing

Pricing typically starts at $2,000, and most projects take 1–2 weeks. Every project gets a fixed quote after a free discovery call.

### What affects the cost

- Number of machines, lines and data sources
- PLC, robot and sensor connectivity (OPC UA, MQTT, Modbus)
- Integration with ERP and quality systems
- Shop-floor hardware (tablets, TVs, scanners)
- Network security and segmentation

[Compare pricing for all services](https://wisconsintechsolutions.com/pricing/)

## Why Wisconsin businesses choose us

Wisconsin is a manufacturing state, from machine shops in the Fox Valley to food plants on the Lakeshore and fabricators across the Milwaukee metro. We build software that fits the floor, the gloves and the shift schedule.

### Fast, secure Cloudflare hosting

Sites and apps run on Cloudflare's global network: quick everywhere, protected from attacks and monitored around the clock.

### Payments are our specialty

Stripe, invoicing, subscriptions, kiosks and payment portals: the money side of your business is where we are strongest.

### Shipping and logistics know-how

Real-time rates, label automation, perishables and freight: we have built the systems that get orders out the door.

### Practical AI, not hype

We add AI where it saves real hours, with guardrails, privacy and a person in the loop.

## Machine Monitoring & OEE Dashboards FAQs

### Can older machines be monitored?

Yes. Even machines without modern controls can be monitored with simple sensors and gateways.

### Can you connect to our PLCs and machines?

Usually, yes. We collect data through industrial protocols like OPC UA, MQTT and Modbus, or through gateways, without interfering with machine control.

### Do we need to replace our ERP?

No. We connect to your ERP and fill the gaps on the floor with focused tools.

## Related services

- [Industrial IoT & PLC Data Integration](https://wisconsintechsolutions.com/industrial-software/industrial-iot-plc-integration/): Get data out of PLCs, sensors and machines (OPC UA, MQTT, Modbus) and into dashboards, databases, ERP and AI tools, securely and without touching machine control. (From $2,500)
- [Predictive Maintenance Software](https://wisconsintechsolutions.com/industrial-software/predictive-maintenance-software/): Track maintenance, schedule PMs and use machine data and AI to spot trouble before breakdowns stop production. (From $2,500)
- [Plant Dashboards & Andon Displays](https://wisconsintechsolutions.com/industrial-software/andon-plant-displays/): Big-screen production boards and andon alerts that show targets, actuals, downtime and calls for help, so everyone on the floor knows where things stand. (From $1,500)
- [Custom Manufacturing Software](https://wisconsintechsolutions.com/industrial-software/manufacturing-software-development/): Software built around how your plant actually runs: job tracking, scheduling, quality, inventory and dashboards that operators and managers both like using. (From $2,500)
- [Production Scheduling Software](https://wisconsintechsolutions.com/industrial-software/production-scheduling-software/): Drag-and-drop production schedules that respect machines, people and materials, update in real time and show customers realistic ship dates. (From $2,500)
- [MES & Shop Floor Tracking](https://wisconsintechsolutions.com/industrial-software/mes-shop-floor-tracking/): A right-sized MES: operators clock into jobs, record counts and scrap, follow instructions and see what is next, while managers watch progress live. (From $3,000)

## Machine Monitoring & OEE Dashboards across Wisconsin

We work with businesses statewide, on site across much of Wisconsin and remotely everywhere.

- [Milwaukee, WI](https://wisconsintechsolutions.com/wisconsin/milwaukee/)
- [Wauwatosa, WI](https://wisconsintechsolutions.com/wisconsin/wauwatosa/)
- [West Allis, WI](https://wisconsintechsolutions.com/wisconsin/west-allis/)
- [Oak Creek, WI](https://wisconsintechsolutions.com/wisconsin/oak-creek/)
- [Waukesha, WI](https://wisconsintechsolutions.com/wisconsin/waukesha/)
- [Brookfield, WI](https://wisconsintechsolutions.com/wisconsin/brookfield/)
- [Menomonee Falls, WI](https://wisconsintechsolutions.com/wisconsin/menomonee-falls/)
- [West Bend, WI](https://wisconsintechsolutions.com/wisconsin/west-bend/)
- [Madison, WI](https://wisconsintechsolutions.com/wisconsin/madison/)
- [Sun Prairie, WI](https://wisconsintechsolutions.com/wisconsin/sun-prairie/)
- [Middleton, WI](https://wisconsintechsolutions.com/wisconsin/middleton/)
- [Fitchburg, WI](https://wisconsintechsolutions.com/wisconsin/fitchburg/)
- [Janesville, WI](https://wisconsintechsolutions.com/wisconsin/janesville/)
- [Beloit, WI](https://wisconsintechsolutions.com/wisconsin/beloit/)
- [Appleton, WI](https://wisconsintechsolutions.com/wisconsin/appleton/)
- [Oshkosh, WI](https://wisconsintechsolutions.com/wisconsin/oshkosh/)
- [Neenah, WI](https://wisconsintechsolutions.com/wisconsin/neenah/)
- [Fond du Lac, WI](https://wisconsintechsolutions.com/wisconsin/fond-du-lac/)
- [Green Bay, WI](https://wisconsintechsolutions.com/wisconsin/green-bay/)
- [De Pere, WI](https://wisconsintechsolutions.com/wisconsin/de-pere/)
- [Sheboygan, WI](https://wisconsintechsolutions.com/wisconsin/sheboygan/)
- [Manitowoc, WI](https://wisconsintechsolutions.com/wisconsin/manitowoc/)
- [Racine, WI](https://wisconsintechsolutions.com/wisconsin/racine/)
- [Kenosha, WI](https://wisconsintechsolutions.com/wisconsin/kenosha/)
- [Eau Claire, WI](https://wisconsintechsolutions.com/wisconsin/eau-claire/)
- [La Crosse, WI](https://wisconsintechsolutions.com/wisconsin/la-crosse/)
- [Wausau, WI](https://wisconsintechsolutions.com/wisconsin/wausau/)
- [Stevens Point, WI](https://wisconsintechsolutions.com/wisconsin/stevens-point/)
- [Marshfield, WI](https://wisconsintechsolutions.com/wisconsin/marshfield/)
- [Superior, WI](https://wisconsintechsolutions.com/wisconsin/superior/)

## Tell us what you need

Get a free, no-pressure quote from a Wisconsin development team. Tell us a little about your business and we'll reply within one business day with next steps, rough pricing and honest advice.

- Big projects and small ones are all welcome
- Fixed-price quotes, no surprise invoices
- You own your code, data and accounts
- A client portal to track progress, invoices and payments
- Serving businesses in every corner of Wisconsin

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Source: https://wisconsintechsolutions.com/industrial-software/machine-monitoring-oee/
Contact: hello@wisconsintechsolutions.com · https://wisconsintechsolutions.com/contact/