Industrial Software · Wisconsin

# Industrial IoT & PLC Data Integration

Get data out of PLCs, sensors and machines (OPC UA, MQTT, Modbus) and into dashboards, databases, ERP and AI tools, securely and without touching machine control.

Also searched as: PLC data integration · industrial IoT · OPC UA integration · MQTT manufacturing data

- **Starting at:** $2,500

- **Typical timeline:** 1–2 weeks

- **Service area:** Wisconsin & nationwide

- **Response:** Within one business day

## Industrial IoT & PLC Data Integration for Wisconsin businesses

Industrial IoT & PLC Data Integration from Wisconsin Tech Solutions: Get data out of PLCs, sensors and machines (OPC UA, MQTT, Modbus) and into dashboards, databases, ERP and AI tools, securely and without touching machine control. We work with businesses throughout Wisconsin, including Milwaukee, Madison, Green Bay, Appleton, Kenosha, Eau Claire, La Crosse, Wausau and the Northwoods. Pricing typically starts at $2,500, and most projects take 1–2 weeks.

### What's included

- Connectivity assessment
- OPC UA, MQTT and Modbus collection
- Edge gateways and secure networking
- Time-series data storage
- Feeds to dashboards, ERP and AI

What this can look like

A Wisconsin food plant streams oven temperatures and line speeds to a dashboard and gets alerts before product goes out of spec.

Illustrative example of a typical project.

## Who it's for

Manufacturers, fabricators, food and beverage processors, industrial distributors, automation integrators and engineering teams.

### Popular with

- [Automation & Robotics Integrators](https://wisconsintechsolutions.com/industries/automation-robotics/)
- [Industrial Equipment & Machinery Makers](https://wisconsintechsolutions.com/industries/industrial-equipment/)

## How it works

1. **Walk the floor:** We see the process in person and talk with operators, leads and managers.
2. **Map the data:** We find where data lives today: PLCs, machines, ERP, spreadsheets and paper.
3. **Build in phases:** Start with one line or cell, prove the value, then scale across the plant.
4. **Support every shift:** Training, documentation and support that work for first, second and third shift.

## Industrial IoT & PLC Data Integration pricing

Pricing typically starts at $2,500, and most projects take 1–2 weeks. Every project gets a fixed quote after a free discovery call.

### What affects the cost

- Number of machines, lines and data sources
- PLC, robot and sensor connectivity (OPC UA, MQTT, Modbus)
- Integration with ERP and quality systems
- Shop-floor hardware (tablets, TVs, scanners)
- Network security and segmentation

[Compare pricing for all services](https://wisconsintechsolutions.com/pricing/)

## Why Wisconsin businesses choose us

Wisconsin is a manufacturing state, from machine shops in the Fox Valley to food plants on the Lakeshore and fabricators across the Milwaukee metro. We build software that fits the floor, the gloves and the shift schedule.

### Practical AI, not hype

We add AI where it saves real hours, with guardrails, privacy and a person in the loop.

### Fast turnaround

Quick fixes often start the same day, and most projects launch in days or weeks, not months.

### Any size business

One-person shops, growing companies and large operations all get the same fast, friendly help.

### Fixed, upfront pricing

You get a written scope and a fixed quote before work starts, without big-city agency overhead.

## Industrial IoT & PLC Data Integration FAQs

### Will this interfere with our machines?

No. We read data without changing control logic, and keep plant networks segmented from office and internet traffic.

### Can you connect to our PLCs and machines?

Usually, yes. We collect data through industrial protocols like OPC UA, MQTT and Modbus, or through gateways, without interfering with machine control.

### Do we need to replace our ERP?

No. We connect to your ERP and fill the gaps on the floor with focused tools.

## Related services

- [Machine Monitoring & OEE Dashboards](https://wisconsintechsolutions.com/industrial-software/machine-monitoring-oee/): See every machine live: run, idle and down time, cycle counts, OEE and the reasons behind downtime, on shop-floor TVs and managers’ phones. (From $2,000)
- [Predictive Maintenance Software](https://wisconsintechsolutions.com/industrial-software/predictive-maintenance-software/): Track maintenance, schedule PMs and use machine data and AI to spot trouble before breakdowns stop production. (From $2,500)
- [Robotics & Cobot Software Integration](https://wisconsintechsolutions.com/industrial-software/robotics-integration-software/): Connect robot and cobot cells to the rest of your plant: production counts, fault alerts, job changeovers, vision systems and ERP, on dashboards your team understands. (From $3,000)
- [Custom Manufacturing Software](https://wisconsintechsolutions.com/industrial-software/manufacturing-software-development/): Software built around how your plant actually runs: job tracking, scheduling, quality, inventory and dashboards that operators and managers both like using. (From $2,500)
- [Production Scheduling Software](https://wisconsintechsolutions.com/industrial-software/production-scheduling-software/): Drag-and-drop production schedules that respect machines, people and materials, update in real time and show customers realistic ship dates. (From $2,500)
- [MES & Shop Floor Tracking](https://wisconsintechsolutions.com/industrial-software/mes-shop-floor-tracking/): A right-sized MES: operators clock into jobs, record counts and scrap, follow instructions and see what is next, while managers watch progress live. (From $3,000)

## Industrial IoT & PLC Data Integration across Wisconsin

We work with businesses statewide, on site across much of Wisconsin and remotely everywhere.

- [Milwaukee, WI](https://wisconsintechsolutions.com/wisconsin/milwaukee/)
- [Wauwatosa, WI](https://wisconsintechsolutions.com/wisconsin/wauwatosa/)
- [West Allis, WI](https://wisconsintechsolutions.com/wisconsin/west-allis/)
- [Oak Creek, WI](https://wisconsintechsolutions.com/wisconsin/oak-creek/)
- [Waukesha, WI](https://wisconsintechsolutions.com/wisconsin/waukesha/)
- [Brookfield, WI](https://wisconsintechsolutions.com/wisconsin/brookfield/)
- [Menomonee Falls, WI](https://wisconsintechsolutions.com/wisconsin/menomonee-falls/)
- [West Bend, WI](https://wisconsintechsolutions.com/wisconsin/west-bend/)
- [Madison, WI](https://wisconsintechsolutions.com/wisconsin/madison/)
- [Sun Prairie, WI](https://wisconsintechsolutions.com/wisconsin/sun-prairie/)
- [Middleton, WI](https://wisconsintechsolutions.com/wisconsin/middleton/)
- [Fitchburg, WI](https://wisconsintechsolutions.com/wisconsin/fitchburg/)
- [Janesville, WI](https://wisconsintechsolutions.com/wisconsin/janesville/)
- [Beloit, WI](https://wisconsintechsolutions.com/wisconsin/beloit/)
- [Appleton, WI](https://wisconsintechsolutions.com/wisconsin/appleton/)
- [Oshkosh, WI](https://wisconsintechsolutions.com/wisconsin/oshkosh/)
- [Neenah, WI](https://wisconsintechsolutions.com/wisconsin/neenah/)
- [Fond du Lac, WI](https://wisconsintechsolutions.com/wisconsin/fond-du-lac/)
- [Green Bay, WI](https://wisconsintechsolutions.com/wisconsin/green-bay/)
- [De Pere, WI](https://wisconsintechsolutions.com/wisconsin/de-pere/)
- [Sheboygan, WI](https://wisconsintechsolutions.com/wisconsin/sheboygan/)
- [Manitowoc, WI](https://wisconsintechsolutions.com/wisconsin/manitowoc/)
- [Racine, WI](https://wisconsintechsolutions.com/wisconsin/racine/)
- [Kenosha, WI](https://wisconsintechsolutions.com/wisconsin/kenosha/)
- [Eau Claire, WI](https://wisconsintechsolutions.com/wisconsin/eau-claire/)
- [La Crosse, WI](https://wisconsintechsolutions.com/wisconsin/la-crosse/)
- [Wausau, WI](https://wisconsintechsolutions.com/wisconsin/wausau/)
- [Stevens Point, WI](https://wisconsintechsolutions.com/wisconsin/stevens-point/)
- [Marshfield, WI](https://wisconsintechsolutions.com/wisconsin/marshfield/)
- [Superior, WI](https://wisconsintechsolutions.com/wisconsin/superior/)

## Tell us what you need

Get a free, no-pressure quote from a Wisconsin development team. Tell us a little about your business and we'll reply within one business day with next steps, rough pricing and honest advice.

- Big projects and small ones are all welcome
- Fixed-price quotes, no surprise invoices
- You own your code, data and accounts
- A client portal to track progress, invoices and payments
- Serving businesses in every corner of Wisconsin

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Source: https://wisconsintechsolutions.com/industrial-software/industrial-iot-plc-integration/
Contact: hello@wisconsintechsolutions.com · https://wisconsintechsolutions.com/contact/