Industrial Software · Wisconsin
Industrial IoT & PLC Data Integration
Get data out of PLCs, sensors and machines (OPC UA, MQTT, Modbus) and into dashboards, databases, ERP and AI tools, securely and without touching machine control.
Also searched as: PLC data integration · industrial IoT · OPC UA integration · MQTT manufacturing data
- Starting at
- $2,500
- Typical timeline
- 1–2 weeks
- Service area
- All of Wisconsin
- Response
- Within one business day
Industrial IoT & PLC Data Integration for Wisconsin businesses
Industrial IoT & PLC Data Integration from Wisconsin Tech Solutions: Get data out of PLCs, sensors and machines (OPC UA, MQTT, Modbus) and into dashboards, databases, ERP and AI tools, securely and without touching machine control. We work with businesses throughout Wisconsin, including Milwaukee, Madison, Green Bay, Appleton, Kenosha, Eau Claire, La Crosse, Wausau and the Northwoods. Pricing typically starts at $2,500, and most projects take 1–2 weeks.
What's included
- Connectivity assessment
- OPC UA, MQTT and Modbus collection
- Edge gateways and secure networking
- Time-series data storage
- Feeds to dashboards, ERP and AI
Who it's for
Manufacturers, fabricators, food and beverage processors, industrial distributors, automation integrators and engineering teams.
Popular with
How it works
- 1
Walk the floor
We see the process in person and talk with operators, leads and managers.
- 2
Map the data
We find where data lives today: PLCs, machines, ERP, spreadsheets and paper.
- 3
Build in phases
Start with one line or cell, prove the value, then scale across the plant.
- 4
Support every shift
Training, documentation and support that work for first, second and third shift.
Industrial IoT & PLC Data Integration pricing
Pricing typically starts at $2,500, and most projects take 1–2 weeks. Every project gets a fixed quote after a free discovery call.
What affects the cost
- Number of machines, lines and data sources
- PLC, robot and sensor connectivity (OPC UA, MQTT, Modbus)
- Integration with ERP and quality systems
- Shop-floor hardware (tablets, TVs, scanners)
- Network security and segmentation
Why Wisconsin businesses choose us
Wisconsin is a manufacturing state, from machine shops in the Fox Valley to food plants on the Lakeshore and fabricators across the Milwaukee metro. We build software that fits the floor, the gloves and the shift schedule.
Practical AI, not hype
We add AI where it saves real hours, with guardrails, privacy and a person in the loop.
AI that keeps you human
We use AI to take busywork off your team so they have more time for customers, never to replace the people your customers trust.
A tech shop that builds anything
Websites, payments, kiosks, shipping, apps and AI: tell us what you need and we build it, launch it and hand you the keys.
Fixed, upfront pricing
You get a written scope and a fixed quote before work starts, without big-city agency overhead.
Industrial IoT & PLC Data Integration FAQs
Will this interfere with our machines?
No. We read data without changing control logic, and keep plant networks segmented from office and internet traffic.
Can you connect to our PLCs and machines?
Usually, yes. We collect data through industrial protocols like OPC UA, MQTT and Modbus, or through gateways, without interfering with machine control.
Do we need to replace our ERP?
No. We connect to your ERP and fill the gaps on the floor with focused tools.
Related services
Machine Monitoring & OEE Dashboards
See every machine live: run, idle and down time, cycle counts, OEE and the reasons behind downtime, on shop-floor TVs and managers’ phones.
Predictive Maintenance Software
Track maintenance, schedule PMs and use machine data and AI to spot trouble before breakdowns stop production.
Robotics & Cobot Software Integration
Connect robot and cobot cells to the rest of your plant: production counts, fault alerts, job changeovers, vision systems and ERP, on dashboards your team understands.
Custom Manufacturing Software
Software built around how your plant actually runs: job tracking, scheduling, quality, inventory and dashboards that operators and managers both like using.
Production Scheduling Software
Drag-and-drop production schedules that respect machines, people and materials, update in real time and show customers realistic ship dates.
MES & Shop Floor Tracking
A right-sized MES: operators clock into jobs, record counts and scrap, follow instructions and see what is next, while managers watch progress live.
Industrial IoT & PLC Data Integration across Wisconsin
We work with businesses statewide, on site across much of Wisconsin and remotely everywhere.
- Milwaukee, WI
- Wauwatosa, WI
- West Allis, WI
- Oak Creek, WI
- Waukesha, WI
- Brookfield, WI
- Menomonee Falls, WI
- West Bend, WI
- Madison, WI
- Sun Prairie, WI
- Middleton, WI
- Fitchburg, WI
- Janesville, WI
- Beloit, WI
- Appleton, WI
- Oshkosh, WI
- Neenah, WI
- Fond du Lac, WI
- Green Bay, WI
- De Pere, WI
- Sheboygan, WI
- Manitowoc, WI
- Racine, WI
- Kenosha, WI
- Eau Claire, WI
- La Crosse, WI
- Wausau, WI
- Stevens Point, WI
- Marshfield, WI
- Superior, WI
Tell us what you need
Get a free, no-pressure quote from a Wisconsin development team. Tell us a little about your business and we'll reply within one business day with next steps, rough pricing and honest advice.
- Big projects and small ones are all welcome
- Fixed-price quotes, no surprise invoices
- You own your code, data and accounts
- A client portal to track progress, invoices and payments
- Serving businesses in every corner of Wisconsin